CAPABILITIES & TECHNOLOGY

We produce 50,000+ plush units a day on a planned, traceable line

With a five-stage line running from cutting to packing, two shifts and an in-house design team, we manage every step from sample to mass production under one roof.

Illustrative image representing a plush toy production facility
Istanbul production facility · illustrative image
50,000+Daily production capacity
200+Team members
5Production line stages
2Shifts

CAPACITY

What our published capacity figure covers

The 50,000+ units a day figure is the capacity we reach on a standard-size product mix across two shifts. Large or multi-part models change the daily output, so every quotation carries a lead time specific to your project.

Four factors that determine your lead time

  • Total order quantity and how many models run at the same time
  • Product size, number of parts and sewing complexity
  • Sourcing time for fabric, filling and accessory materials
  • The tests and documents your target market requires

As soon as these four factors are settled, we confirm your lead time in writing with the quotation.

PRODUCTION LINE

One production standard across five stages

Illustrative image representing a CNC cutting station
01

Cutting

We cut fabric on CNC machines and track pattern accuracy and waste on every batch.

Illustrative image representing the sewing workshop
02

Sewing

We set up a dedicated line for each model and continue sewing only after first-piece approval.

Illustrative image representing the filling line
03

Filling

We check filling weight and product form against the approved sample.

Illustrative image representing the finishing station
04

Finishing

We attach accessories and labels, then compare workmanship with the approved sample through in-line inspection.

Illustrative image representing the packing area
05

Packing

We pass products through metal detection, pack them into cartons and prepare them for loading.

The manufacturing images in this section are illustrative scenes created with ImageGen.

Illustrative image representing the design and sampling studio
Design and sampling studio · illustrative image

PRODUCT DEVELOPMENT

Our design team sits under the same roof as production

  • We turn your sketch into a measured tech pack
  • We prepare the sample and its revisions in the same workshop
  • We use the sample you approve as the reference standard for mass production

YOUR PRODUCTION PLAN

Share your quantity and target date and we plan the line together

We set out how each stage from cutting to packing is scheduled for your project and confirm the lead time in writing with the quotation.

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